how to make custom panels how to make custom panels

How to Make Custom Trunk Panels: A Comprehensive Guide

Table of Contents Show
  1. 1. A DIY Guide to Customize 
    1. 1.1. Conceptualize the Designs 
    2. 1.2. Measure to Trunk Area
    3. 1.3. Choose Suitable Material 
    4. 1.4. Online Design and Fabrication
    5. 1.5. Stuffing and Finishing 
    6. 1.6. Installation 
    7. 1.7. Quality Checks and Testing Functionality
    8. 1.8. Enjoy customization 
  2. 2. Practical Methods and Techniques
    1. 2.1. Define Objective 
    2. 2.2. Conceptual Designing 
    3. 2.3. Budget and Resource 
    4. 2.4. Timeline and Milestone 
    5. 2.5. Safety Measures
    6. 2.6. Consultation or Expertise
    7. 2.7. Sketching and Design Refinement 
    8. 2.8. Material Obtainment 
  3. 3. Select the Materials 
    1. 3.1. Find Design Goal
    2. 3.2. Weight Consideration 
    3. 3.3. Longevity and Durability
    4. 3.3. Aesthetic and Look 
    5. 3.4. Costing 
    6. 3.5. Maintain Requirements 
    7. 3.6. Compatibility with Other Parts 
    8. 3.7. Environmental Influence 
  4. 4. Create Templates 
    1. 4.1. Collect Necessary Tools and Material 
    2. 4.2. Measure Trunk Spaces 
    3. 4.3. Sketch the Steps 
    4. 4.4. Refinement of Designs
    5. 4.5. Cut Out Template
    6. 4.6. Make Adjustments as Required 
    7. 4.7. Mark Attachment Point 
    8. 4.8. Cutout and Shape Panels 
    9. 4.9. Standard Quality Check
  5. 5. The Fabrication Procedure
    1. 5.1. Preparation of the Workspace 
    2. 5.2. Arrangement for Planning 
    3. 5.3.Join and Bond 
    4. 5.4. Establishing and Structural Integrity 
    5. 5.5. Details and Finish 
    6. 5.6. Protection and Cure Methods
    7. 5.7. Final Touch 
  6. 6. The Finishing Touch 
    1. 6.1. Workspace
    2. 6.2. Prepare Surface 
    3. 6.3. Paint and Coat 
    4. 6.4. Dry and Cure 
  7. 7. The Installation 
    1. 7.1. Preparation and Safety Measures
    2. 7.2. Fastening and Mounting Process 
    3. 7.3. Alignments and Fits 
    4. 7.4. Wiring and Connection
    5. 7.5. Trimming and Finishing 
    6. 7.6. Clean Up 
    7. 7.7 Documentation
    8. 7.8. Test Driving 
  8. 8. Test Functionality 
    1. 8.1. Preparation
    2. 8.2. Document Review 
    3. 8.3. Control Panel 
  9. 9. Take Away 
  10. Authors
  11. Education
  12. Certifications/Qualifications
  13. Skill

Custom trunks cater to the special choices and needs of vehicle owners. So, these kinds of panels are usually crafted by an automotive enthusiast or expert who specializes in customizing car modifications, which results in personalized and sometimes luxurious additions to the trunk area.

Designing concepts and precise measurements of the custom trunk are taken to form templates or online design pics. These templates are the groundwork for fabricated procedures that ensure custom trunk panel fits well within a designated area.

At this time, designing, measurements, and materials are resolved, and skilled artisans or automotive experts start the fabrication procedures. In short, this usually includes cutting, shaping, and collecting the chosen material to bring the crafted designs to life.

1. A DIY Guide to Customize 

Altogether, trunk panels are important to automotive customization which offers vehicle owners the opportunity to change trunk areas into personalized and stylish displays of craftsmanship and unique designs. To make trunk panels, make sure to follow a few steps: 

1.1. Conceptualize the Designs 

Because of this, start by brainstorming trunk according to your choices and needs; as a result, consider a few factors like aesthetics, functionality, and the whole to the kind of look you want to accomplish.

1.2. Measure to Trunk Area

Secondly, measure the custom trunk area accurately and the whole dimensions of the trunk box area. So, these measurements are the foundation for online design pictures. 

1.3. Choose Suitable Material 

Thirdly, select materials that suit your project. Therefore, the very common include wood, fiberglass, carbon fibers, wheels, brakes, or other types of stuff that depend on your unique designs and performance goals. For the most part, consider some factors like durability and appearance while choosing it. 

1.4. Online Design and Fabrication

In most cases, you must use measurements taken before to make templates or online designs for trunk panels. Overall, these designed templates guide the fabricated procedure by ensuring precise fittings. 

In most cases start the fabrication procedure by cutting, giving shape, and assembling the selected materials based on unique templates or online designs. 

1.5. Stuffing and Finishing 

In that case, apply any desired stuffing, paints, or other ornamented finishes to accomplish the desired aesthetics for trunk panels. 

1.6. Installation 

With this in mind, be careful to install custom trunks in a positioned trunk area of your vehicle. Next, make sure they fit perfectly and align with your design concept. 

1.7. Quality Checks and Testing Functionality

For instance, thoroughly examine the installed trunk panels to make sure they meet your expectations in terms of appearance and functionality. To sum up, make required adjustments or refinement.

If your trunk panels have some particular functional components like a storage compartment or incorporated music system, first test their functionality to make sure they work as proposed.

1.8. Enjoy customization 

Overall, if you are once happy with trunk panels enjoy your customized and stylish addition to your vehicle trunk area made according to your choice and desire

By following the above steps, you can form trunk panels that enhance the look and functionality of your vehicle trunk space and reflect your style and needs.

2. Practical Methods and Techniques

How to make a Beautiful and custom Trunk from Scratch Part 1-2

First and foremost, the planning and designing period for the creation of trunk panels is an essential step in the procedure as it lays down the base for the whole project. During this period, you should be following a few steps: 

2.1. Define Objective 

For this reason, learn the purpose and objectives for creating trunk panels. Thus, determine whether you primarily focus on aesthetic elevation, functionality, improvisation, difference in figure, or combinations.

2.2. Conceptual Designing 

Second brainstorm and conceptualize different designs of custom trunks. Consider some angles like appearances, themes, bend, beauty, holes, and styles you desire. In short sketch out your creative ideas or create online unique design concepts to visualize the end outcome. 

2.3. Budget and Resource 

Thirdly, determine your budget range for customizing the trunk panel and fix the project efficiently. Notice if you have deadlines or particular events in mind. 

2.4. Timeline and Milestone 

Finally, create a timeline for the customizing project by breaking it down into one-piece milestones. This helps you stay on track and manage the project deal appropriately.

2.5. Safety Measures

Moreover, recognize any safety considerations during the installation period and use of trunk panels. Make sure the materials used and elements you have selected meet the safety standards and regulations. 

2.6. Consultation or Expertise

If you are not experienced in customization or modification, consult with automotive experts or professionals who can guide design feasibility and execution. 

2.7. Sketching and Design Refinement 

To refine your initial design concepts based on laid measures and materials, ensure that your custom designs catch up with available measures, resources, and budget. 

2.8. Material Obtainment 

At this time, obtaining the chosen materials, equipment, and any additional items required for the project ensures that you have everything before you move out to the fabrication stage.

Following the above steps in the planning and designing period, you must set the stage for a successful trunk panels project that meets your main objectives and reflects your special style and crafted thread designs. 

3. Select the Materials 

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Overall, choosing materials for trunk panels is an essential aspect of the project as it directly impacts the trunk panels, their functionality, and overall performance hours. Here is the complete list to effectively choose materials for your trunk panels: 

3.1. Find Design Goal

First, start by hold of posting easily crafted designs’ main objectives and priority for customizing the trunk panel.

3.2. Weight Consideration 

As well as that try to assess the weight of the materials used and how it will influence your vehicle’s whole weight distribution.

Thus, lightweight materials such as carbon fibers or certain types of covered wood may be chosen if you want to decrease the weight of the custom trunk. 

3.3. Longevity and Durability

In short, inspect the durability and longevity of the materials under consideration. So, consider the potential wear and tear of the custom trunk idea like too much exposure to the mixture, temperature fluctuation or physical influence.

3.3. Aesthetic and Look 

Before evaluating each material, find out what kind of material aligns with your design concepts regarding aesthetic vibes.

Then, choose the texture, colours and finished alternatives present for each material and how it contributes to the desired appearance of trunk panels. 

3.4. Costing 

Above all, find the factors in the cost of the material and how they align with your project’s budget. These various materials, such as wood, permit for complete, simple details and different finishes.

For the most part, different material comes with varying rates, and it is essential to select the options suitable for your crafted designs within your financial constraints. 

3.5. Maintain Requirements 

Consider the maintenance needs of selecting materials. Most materials require frequent upkeep,ke sealing, or refinishing to maintain their look and structural integrity. 

3.6. Compatibility with Other Parts 

Importantly, ensure the selected materials are more compatible with other elements in your vehicle, like wiring and existing interior components

Above all, compatibility is important to ensure a seamless integration. 

3.7. Environmental Influence 

A group of people enjoying music in a van decorated with lights.
Image by Arthouse Studio from Pexels/copyright 2020

Last, consider the environmental influence of the materials you selected. Choose suitable or eco-friendly alternatives if decreasing your carbon footprint is your priority.

In the end, consider the above factors and conduct research. You can choose the most suitable material for a custom trunk panel that aligns with your created design’s vision and performance needs while staying within your budget.

4. Create Templates 

Build a CUSTOM Trunk For your "SHOW CAR"! Part 1

Consequently, creating templates for trunk panels is an essential step in ensuring that your panel is accurately made to fit the custom trunk space and designing specialization. Here is a complete explanation of how to create a template: 

4.1. Collect Necessary Tools and Material 

First, assemble all the tools and materials needed for forming templates. These usually include a measuring tape, cardboard or poster board sheet, straight edges, pencils, utility knife, or scissors and marker. 

4.2. Measure Trunk Spaces 

Secondly, measure all the dimensions of the trunk spaces where the trunk panels will be installed. Be attentive to the length, width, and depth of the area and the sections or irregularities that need to be accounted for.

4.3. Sketch the Steps 

On larger pieces of cardboard or poster board, sketch the steps of the shapes of the trunks you envision. Then, use the measurements you acquired in previous steps to create a layout of panel size and contour. 

4.4. Refinement of Designs

To sum up, refine the sketch by adding particular design features and comprehensive details. Consider cutout or opening required for functional components. Make sure the template appropriately displays your design concepts.

4.5. Cut Out Template

Above all, be careful cutting out templates in the trunk area while using a utility knife and a pair of scissors. Besides, take your time to ensure precise edges and smooth curves. It serves as the template and blueprint for a custom trunk panel.

4.6. Make Adjustments as Required 

If the template does not fit well or you see any discrepancies, make the required adjustments. You must trim or reshape it until it is accurate and matches the trunk space and design needs.

4.7. Mark Attachment Point 

Use a marker to mark the attachment point in the template area. These points indicate where fasteners or mount hardware should be positioned to protect the trunk panels at the end of the installation.

4.8. Cutout and Shape Panels 

In short, cut out and shape trunk panels based on the designed template by following the lines and marking points you have transferred. Make sure precision is used to cut and shape to accomplish an exact match with the templates

4.9. Standard Quality Check

Lastly, inspect the final trunk panels to ensure they align with templates and meet your design expectations according to other specifications. Then verify the attachment points are accurate and marked right and check panels are free of all imperfections. 

5. The Fabrication Procedure

Build a CUSTOM Trunk For your "SHOW CAR"! Part 2

On the other hand, fabrication is an important phase of creating a custom trunk panel. It includes changed chosen materials in the final functional element that will help elevate your vehicle trunk spaces. Here is a comprehensive description of the fabrication procedure: 

5.1. Preparation of the Workspace 

First, start by setting up a clean and organized workspace with all the tools and materials for the fabrication procedure. Ensure that safety precautions, like proper ventilation and personal protective tools, are in an appropriate place

5.2. Arrangement for Planning 

Secondly, refer to the template you made before the period of the designing phase to guide the arrangement procedure. So that the templates act as a blueprint for making fabricated trunks. 

5.3.Join and Bond 

Third, if you need multiple pieces or layers, be careful to join and bond them all together using the right adhesive, fastener, or methods. Then, make sure joints are protected and well aligned. 

5.4. Establishing and Structural Integrity 

Finally, if required, add the establishments to enhance the structural integrity of trunk panels. This is specifically essential if your trunk panels support heavy parts or types of equipment. 

5.5. Details and Finish 

In the end, be attentive to the minutest details. Ensure to smoothen rough surfaces and the final look that aligns with your design concepts

Suppose you work with the wood and sand and finish it for a polished look. Most importantly, fiberglass or carbon fibers apply resins to accomplish the desired surface finish. 

5.6. Protection and Cure Methods

Depending on the materials used, secure the fabricated drunk panels as required. For instance, permit the resin to cure completely if working with fiberglass or carbon fibers. 

5.7. Final Touch 

Alternatively, apply a final touch or finish to elevate the look and functionality of the trunk panel. This involves painting, varnishing, or adding upholstery.

6. The Finishing Touch 

Build a CUSTOM Trunk For your "SHOW CAR"! Part 3

Following the stages of making trunk panels is important to refine their look and ensure they are seamlessly incorporated into your vehicle interior. Here is a list of finishing products: 

6.1. Workspace

First, set up a clean, ventilated workspace with appropriate lighting for the finishing procedure. Ensure all the essential tools, materials, and safety equipment are easily accessible

6.2. Prepare Surface 

Second, start by preparing the surface area of the trunk. This usually includes an ending panel to accomplish smooth and even surfaces. Use progressive, finer grafting sandpaper to eliminate the imperfection and achieve the desired finishing touch. 

6.3. Paint and Coat 

Overall, do the painting and coating on a suitable material to accomplish the desired colors and finish your trunk panels. Also, use strokes and apply many thin coats, permitting enough drying period between each coat process.  

6.4. Dry and Cure 

Many bottles are kept on a table.
Image by Midia from Pexels/copyright2020

Therefore, permit the paint to coat it, clear off the coats to dry well, and cure it completely. This makes sure that the last finish is durable and forever lasting.

Following the manufacturer’s instructions for the drying and curing procedure. 

7. The Installation 

Everything You Need to Know About Trunk Panel Kits

Overall,installingf a custom panel is an important step to incorporate the whole seamlessly in your vehicle trunk space. Here you will find complete details regarding it: 

7.1. Preparation and Safety Measures

With this in mind, before beginning the installation procedure, ensure you have all the essentials and safety requirement materials ready. After that, confirm the trunk space is well-cleaned and free from waste. 

7.2. Fastening and Mounting Process 

Securely fasten the trunk panels to the vehicle structure using the right mounting hardware tools. According to the design, this might include screws, bolts, brackets, and many fasteners. Follow the particular attachments marked on the template’s creation period. 

7.3. Alignments and Fits 

Double-check the alignments and fits of a panel to make sure they snugly and easily fit in trunk space. Make necessary adjustments to accomplish a perfect fitting. 

7.4. Wiring and Connection

If your trunk panels also have electronic parts like a speaker, amplifier, or lights, connect them very carefully and route them as required. Make sure all the electrical connections are protected and free from any possible hazards. 

7.5. Trimming and Finishing 

Before checking for exposed edges or unfinished spaces around trunk panels, apply trimmed pieces or finishes to seal those found edges and give a polished look to them. 

7.6. Clean Up 

After removing the leftover debris or packaging material, consider reaching out to the edges of trunk panels to eliminate moisture or waste from entering the interior parts. Make use of guaranteed seals or gaskets as required. 

7.7 Documentation

Including keeping records of all the adjustments made during the installation procedure and those for wiring and connections. This documentation can be meaningful for future maintenance or upgradation. 

7.8. Test Driving 

A woman working with gears for installation.
Image by Cottonbro Studio from Pexels /copyright2020

If it is applicable, you must take your vehicle for test driving to make sure that the trunk panel does not produce any unwanted noise or bad vibrations while driving.

8. Test Functionality 

Build a CUSTOM Trunk For your "SHOW CAR"! Part 4

In short, ensuring testing the functionality of trunk panels is important to get to know about the incorporated components like storage compartments, audio speakers, or other characteristics. Some of the steps are listed below: 

8.1. Preparation

As a rule, start by preparing your customized trunk panels and related components for testing. Make sure you have all the important materials, tools and other additional essentials required to prepare it. 

8.2. Document Review 

Secondly, review technical specifications, wiring connections, or design plans that outline the desired functionality of trunk panels and their incorporated elements. 

8.3. Control Panel 

A person doing something on a touch screen.
Image by Midia from Pexels/copyright2020

If your design involves a control panel set up or switches for operating incorporated components, ensure to test every controlling part to confirm.

9. Take Away 

In summary, crafting trunk panels is rewarding and fulfilling and permits you to create vehicle trunk space according to your choices and requirements. Following the guide above, you can accomplish the project with a clear roadmap. 

Moreover, by maintaining daily caring methods and following maintenance instructions, you can make sure and continue to improvise your vehicle for the upcoming years to come. So, enjoy the crafting journey to change your car to look like a truly different customized masterpiece.  

Last Updated on by Babita89


  • Anjali Raj Singh

    Anjali Raj Singh is a content writer. She is an expert in writing different niches like lifestyles, gaming, fashion, beauty, food, travel etc. She has written several lifestyle related contents for Icy Canada site. Her writing also ranges from lifestyle related contents to helping people deal with day to day and general life issues.

  • Babita89

    This is Babita Chaurasia, currently pursuing a degree in Psychology and planning to do a Masters. Babita is a skilled content editor and have 2 years of experience. Babita has a pure blend of knowledge and understanding in editing. In the future, she hopes to achieve great success in editing.


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